Lead Acid Battery Recycling Plant

Lead-acid batteries are one of the most recycled types of consumer goods in the world. Lead and plastic that have been recycled make up 60% to 80% of a new lead-acid battery. A Lead Acid Battery Recycling Plant in collects used lead-acid batteries and puts them through a long recycling process that follows strict environmental rules to get valuable materials back. The reclaimed lead and plastic are then used to manufacture new batteries, contributing to a sustainable circular economy.We offer complete turnkey solutions for a Lead Acid Battery Recycling Plant in at Mettherm. This makes it easy to get lead out of batteries in a form that can be used. Our advanced recycling systems make sure that we follow environmental rules while getting the most out of our resources.

There are a few important steps to recycling a lead-acid battery at a Lead Acid Battery Recycling Plant in . The first step is to break the battery into smaller pieces with a hammer mill. After that, the pieces are put into a vat, where the heavy materials like lead sink to the bottom and the plastic parts float to the top. The polypropylene plastic is scooped away for further processing, while the lead and heavy metals are extracted for smelting.The lead-acid battery scrap that has been taken out is then put into a lead rotary furnace, where a reduction reaction takes place. This process turns materials that contain lead into crude lead and makes lead-bearing slag at the same time. You can collect the slag and put it in another furnace to get more lead. The molten lead from the rotary furnace is then transferred into jumbo ingot trolleys. The lead rotary furnace uses oxy-fuel burners to get the most work done. The process parameters, such as the layout of the furnace, the fluxes, and the reductants, are carefully chosen based on the plant's capacity, how flexible it needs to be, and the types of battery scrap that are available.

Usually, an ingot casting machine is used to turn the crude lead into ingots. However, if a higher purity level of 99.97% refined lead is required, the molten lead is directed into a holding kettle for refining. The Lead Acid Battery Recycling Plant in has local exhaust ventilation to keep the workplace safe by removing lead fumes and dust. These emissions from refining kettles, slag taps, ladles, and moulds are collected and treated in an air pollution control system, which consists of settling chambers, cyclones, cooling ducts, filter bags, wet scrubbers, and chimneys. The design and specifications of these pollution control systems differ according to the capacity of the plant.We offer complete solutions for a Lead Acid Battery Recycling Plant in that can be used for different production levels. Our equipment and setups are eco-friendly, designed to meet environmental norms while maintaining cost efficiency. Mettherm is a trusted industry leader, providing advanced Lead Acid Battery Recycling Plant in solutions to clients worldwide.